Day 673: Strong foundations

Now that the old deck risk was mitigated, it was time to build a new safer deck in its place. To keep the laborers motivated, the management of Monticello picked up the builders breakfast of champions - Timmys!

Today's task was to build the foundations for the new deck to rest upon and put the supports in place. Safety was the number on priority on the job site as the events of recent days put this all into perspective.

Our architect, Paul Skemer wasn't going to take any risks with this deck. This deck was designed to be strong enough to launch a NASA space shuttle. 

After the workers had finished their glorious breakfast, we got started on the foundations. The blocks were burried in the ground and quite solid. They were designed to carry a 4x4 post. The only issue was that they were far, far, far from being level. The team elected to put the posts in place and run a line level between them to get something more true.

Then we started running 2x8's across the length and width of the porch to create the frame. Of course nothing was perfectly square so this took a lot of moving things around to get right.

With the frame in place and reasonably level and square, we started putting the cross joists in place. These were hung on metal joist supports and spaced to allow the decking boards to be screwed in place. This was where we needed to decide on what lengths of decking boards to use.

A helpful step came in from another Paul in the team - try and avoid cutting boards if possible. Time is money, and cutting takes time. Not to mention the risk of another RWI! On a 20ft span of deck, this meant alternating 12ft and 8ft lengths of boards. All installed with no cutting required. Simples.

And there you go .. a deck frame all completed. Time for a much needed break.

Day 191: The door that opened the wrong way

Once upon a time there was a bathroom door. It was a decent door, only it was just too small .. and it opened the wrong way. All the other doors would make fun of the silly little door, with no handles that opened into the hallway.One day, a magical saw named Stanley floated into the door frame and cut the frame in half. It was much easier to get out when it was cut in half. Helped by a magical crow bar and some magical 4 letter words, the frame was soon off to the far away land of backyardia. Stanley the magical saw also cut into the studs above door frame to make the opening much bigger so that giants could also use the bathroom without bonking their heads. An evil, unused wire jumped out to try and stop the magical saw but this was no match for Stanley and was also banished to backyardia. Soon a new wooden header was nailed above the door opening to provide additional support.Stanley the saw found his way into backyardia and united with a mystical door jamb kit. This kit was a good kit, but it was a bit too big. Apparently the DIY stores sell 610mm doors but do not make frames for these 610mm doors. Not a problem though as Stanley came to the rescue and helped the door jamb fit just right. Powerful braces were used to make sure the door frame was square. It was likely one to be one of the first pieces of timber in the land of Suburbiton to be 100% true and 100% plumb.The new jamb was affixed into place with a small army of screws, helped by a spirit level and some more magical 4 letter words. Then ... suddenly .. a new door appeared. Then disappeared.Stanley's cousin, Stanley the screwdriver then got stuck into this door using a 5/8" bit to bore out some holes for the door lock. The kit used was a 2 latch bathroom latch. Lots of teamwork from the Stanley family: the hammer, the chisel and the drill; soon removed enough material to fit the lock. And the door magically re-appeared in the new door frame.All that was left now was to spray some fairy (expanding) foam to fill the void. This was done and voila, a new door was in place. And what a great door it is .. just as tall as the other doors, with a fine set of handles and best of all ... opening the right way. All the other doors welcomed the new door to his new home. All he requires now is some plaster, paint and architrave. But that is another story.THE END