Day 284: All the support a builder could ever ask for

This weekend's task was to get the ceiling up. Rather than unleashing Armageddon and raining down a torrent of lathe and plaster on the floor, the "cleaner" option was to overboard the existing. Apparently this is an age old argument that out dates even the chicken-egg debate (chicken BTW), After extensive consultation with google and diynot, I elected to go the overboarding route. The reasons: 1) less mess, 2) less mess, 3) the joists were already marked and 4) better sound insulation between floors. 

Overboarding essentially involves screwing plasterboard to the floor joists above through the lathe and plaster. Since the joists were marked, this should have been an easy task. I enlisted the help of my 2 assistants: Care and the home made dead-man - essentially a 2x4 cut to the height of the room with some extra bits of week screwed to the ends. Both helpers had their strengths - Care proved more versatile in getting the boards up and held in place. The dead-man complained a lot less.The obvious challenge to this task was gravity. It's hard to hold the board in place and get the first couple of screws in place. Good thing Care was using her head ... literally.

I read that you should use 50mm drywall screws for this task. In reality, it's suggest going 70mm as not all the joists were the same height ... uneven=character I keep telling myself. Also the markings for the joists were more of a guidance than an exact thing as I found out. Regardless, with minimal wingeing and cursing, the first board was eventually up. A few more and voila, a new ceiling.

The Boss and Daddy's Little Helper also got into the task. Mostly though passing Daddy screws while he was up the ladder holding a drill in one hand, holding the screw with the other, and holding the plasterboard with the other ... yes, Daddy's are that good. With the lights back in place, all that is left to do is rough and finish plastering. However, as it stands, the room is staring to look much improved. Feels like we're nearly there now.

Support 1: Improvised dead-man

Support 2: Care using her head

 

Support 3 and 4: The Boss and  The Helper come to inspect the work

Obviously something wasn't to their liking

Looking like proper builders .. Ash also has a good set of tools

The kitchen as it stands with new ceiling and lights

Day 277: Another day, another shilling

The things you find under the floorboards. A little bit more history.

This thing must have been lost when they build the house in 1897 and sat there ever since. Can't say it's in the best condition, but still a kinda cool find for a Saturday afternoon.

 

Day 277: Just a little bit of history

Old houses seem to be built from brick and newspaper. I've found more than my share of old newspaper in this place. I think it's kind of similar to the carbon dating archaeologists use. For instance, I'm pretty sure this place hasn't been decorated since the early 70's as that's when the majority of the newspaper is from.

 

The papers below are what I found in the kitchen during the tear down

 

Old .. found under the shelf covers in the kitchen

Older .. found as a plaster backing in the ceiling

Oldest .. wartime bank notice .. found behind the kitchen shelf

Day 270: Things are lookin' up - aka my neck's a hurtin'

Before people start thinking I'm some combined Mike Holmes/Bob Villa on steroids. This posting spans a couple of weekends .. and a bit of mid week magic.

So the task at hand was to finish framing the ceiling void in the extension, install insulation, run the ducting and plasterboard the lot. Piece of cake

You'll have seen in the previous posts that the old area was a bit of a falling apart Artex mess. The whole thing came down with minimal effort. As usual, putting it back took a bit of extra work. All the key bits were in place however; Tom re-routed the hot water pipes and got his mate to install the vent hood for the 150mm kitchen exhaust.

So first, I decided to put on the insulation. Given that it was pretty cold with single paned windows, a grossly undersized rad and no insulation whatsoever, I'm expecting big things now. The kitchen may even end up being a bit too warm with the big vertical rad, double glased windows and now insulation. Let's see this winter. I'm expecting super cold temps to make it all worthwhile.

I grabbed 50mm Celotex. This was the largest width I could fit between the rafters (and much cheaper than say 100mm). Cutting it was a breeze with a extending knife - although recommend wearing a dust mask and doing it outside as it looked a bit like the North Pole afterwards (or Pablo Escobar's kitchen table). The Celotex is foil lined on both sides for moisture protection and is rigid enough to hold itself in place. The density also gives it better insulation properties. A 120cm x 240cm sheet did the whole area with some left over. Joints were sealed with foil tape (really cool stuff - like sticky kitchen foil).

After the Celotex came the vapour barrier. This keeps all the moist air on the inside of the house so it doesn't escape through the insulation and condense on the other side leading to nasty things like rot/mould/etc. The material looks like old garbage bags fused together in a big sheet. Cost-wise however, it doesn't look a thing like old garbage bags fused together in a big sheet. This was fixed in place in one sheet using a staple gun to hold in place. Good ol' duct tape was used to seal the joints.

Later came the framing for the duct work. This would have been a great time lapse photography piece. Except I'm not so talented nor motivated to set this up myself. Maybe the next reno project. So the challenge - I decided to go with 150mm kitchen ducting. The problem - 150mm is 6" which is BIG. It doesn't turn corners very well and takes up a lot of space. I initially thought I'd do the whole thing with flat channel ducting and put it together like LEGO. That didn't work entirely. So thanks to the Internet, mixed and matched some semi-rigid aluminium round ducting, flat channel pieces and an adapter to connect the two. In all, it somehow worked. Joints were sealed with mastic sealant and double sealed with special PVC ducting tape. The aluminium pieces used my favourite aluminium duct tape. And the valuable lesson/biggest surprise of all .... Duct Tape, the centre of all household repairs .. ISN'T PARTICULARLY GREAT ON DUCT WORK. Amazing! Look it up if you don't believe me. Generations of people have been mislead, including myself. Go impress your friends with this great piece of trivia.

But the duct work worked after all. 150mm throughout. This thing is really going to suck. Whenever the hood decides to arrive.

Last came the plasterboard. With all the duct work in place, I just need to conceal my great work. Good thing there is a blog so it can be appreciated by millions around the world (or at least a few appreciative friends/family). I figured to celebrate my achievement and make plasterboarding a bit easier, I'd go and purchase a new Dremel tool to add to the collection - a hole saw kit. Basically a poor man's router. This think makes cutting plasterboard details a breeze - an a lot more fun.

You can see from the results, it looks much better now. Ready for some finishing work and plastering on top.




The startin' place

Celotex polysomething insulation for roof voids

Lots and lots of plasterboard

Celotex in place

Now some vapour barrier (glorified garbage bags)

Vapour barrier in place now sealed with good 'ol duct tape

Beginnings of the frame for the ducting

Some ductin' in place

Scott's got a new gadget

The finishin' place - ready for cornerin', tapein' and plasterin'